7100E-CM Poliangolar - External broacher Model 7100E with Morse Taper of choice
In stock
Only %1 left
SKU
PA-7100E-CM
As low as
€1,189.93
Regular Price
€1,337.00
(Incl. Tax: €1,451.71)
(Incl. Tax: €1,451.71)
Hexagonal external broaching capacity: max 24mm
Square external broaching capacity: max 16mm
Torx external broaching capacity: max T60mm
Broaching depth: max 30mm
Type of broaches used: EG36
The dimensions correspond to the selected product, but the drawing and images shown are indicative and not to scale.
Broaching
Broaching is a machining process that enables the production of moulded internal profiles in an existing bore. This method is particularly valued for its high precision, repeatability and speed of execution, making it ideal for applications in areas such as precision engineering, automotive, aerospace and manufacturing. Used on CNC lathes and automated machining centres, broaching ensures consistent results, reduces production time and improves the final quality of machined components.
Broaches
When the broach is used in conjunction with its broaching tool, the machining process becomes extremely efficient. The broach is a tool equipped with a progressive tooth sequence that removes material in a controlled manner and brings the inner bore into the desired shape. This system ensures a precise fit between the machined component and other mechanical elements such as shafts or polygonal couplings and improves the stability and functionality of the assembled parts.
When the broach is used together with the broaching tool, the machining process becomes extremely efficient. The broach is a tool equipped with a progressive tooth sequence that removes material in a controlled manner and brings the inner bore into the desired shape. This system ensures a precise fit between the machined component and other mechanical elements, such as shafts or polygonal couplings, and improves the stability and functionality of the assembled parts.
External profiles
External broaching is also an efficient and precise solution for creating custom-shaped geometries, often developed based on specific drawings to meet particular technical requirements. Used on CNC lathes and automated machining centres, this process ensures consistent results even in high-volume production, while maintaining the high quality of the finished components.
External broaching is also an efficient and precise solution for creating custom-shaped geometries, often developed based on specific drawings to meet particular technical requirements. Used on CNC lathes and automated machining centres, this process ensures consistent results even in high-volume production, while maintaining the high quality of the finished components.
A classic example is external parallel knurling, widely used in the valve industry, where the machined surface improves manual grip and contributes to both the functionality and the aesthetics of the part.
In other cases, external profiles with polygonal or grooved geometries are produced to ensure effective mechanical couplings or for torque transmission — such as in splined shafts or connecting pins.
The use of external broaches therefore helps optimise production operations, reduce machining times and ensure high dimensional accuracy, maintaining consistent quality even under demanding production conditions.
The broach
The broach is a rotating device that is usually mounted on automatic CNC lathes. It consists of a fixed part that is clamped in the fixture or machine shaft and a rotating part on which the broach is mounted. Broaches are divided into ‘rotating’ broaches, in which the shank and broach rotate synchronously with the main spindle, and ‘self-driven’ broaches, in which the attachment or shank is fixed and the broach only starts to rotate synchronously with the workpiece when it comes into contact with the workpiece and exerts pressure on it.
Self-propelled broaches can also be used on milling machines or machining centres, both on conventional and CNC machines. Using an alignment lever clamped onto the broach shaft, the entire outer body can be rotated while the broach is stationary. With this method, it is possible to create the necessary oscillation to facilitate penetration even when the broach is stationary.
Method for operating the broaching machine.
The broaching machine is a device that produces profiles by removing excess material by applying a compressive force.
In this sense, the pressure forces involved are very important, so the broaching machine is designed in such a way that the profile produced by the broach is generated by the lowest possible pressure force.
The broach oscillates around its axis on contact with the workpiece so that the pressure removal is always generated by this oscillation with a variable contact point until the profile is completed over the entire circumference. By repeating this process n times, we produce the profile in the desired length.
Considering the thrust and frontal force loads, there are very precise settings and rules to maintain the proper functioning of the machine tool and prevent it from breaking irreparably. When selling broaching tools, Tadaah provides technical support to the customer in the selection of the most suitable broaching tool based on the profile and material of the workpiece, in the correct preparation of the workpiece before the broaching operation, in the calculation of the most suitable cutting parameters based on the rigidity of the machine and the workpiece, and in the correct assembly of the broaching tool.
Tadaah offers its customers the necessary technical support if the following problems occur during the broaching process after purchasing the broaching machine.
1) The machine tool goes into alarm or stops during broaching
2) The broach slips or leaves the witnesses
3) The broaching process is screwed up
4) The broaching process contracts in depth
- Brand:
- POLIANGOLAR
- Typology:
- Brocciatore esterni
